ALC - Aerodyne

Dust collectors are required in facilities for multiple reasons. After installation, they are often forgotten about until something isn’t working right.  In order to fix the problem, the system has to be almost re-engineered to figure out what the design originally was. The following things are signs your dust collector isn’t working how it was designed and you need to perform a checkup.

When designing a dust collection system, the static pressure required of the system is extremely important.  The reason is because the exhaust fan must be able to pull the design airflow at the design static pressure in order to get the design performance.  Usually the higher the static pressure is the greater power is required by the fan at a constant airflow.  This means, dust collector system designers usually try to keep the total static pressure low, in order to go with a smaller fan that costs less to operate.

Many dust collectors spend their time operating far below their potential.  Whether the system was designed incorrectly, the process has changed, slow maintenance, or a combination of these, the dust collector isn’t operating at its finest.    One possible solution is to install a pre-filter before your dust collector to help your dust collector to be all it can be!

Part 6: Scope of Supply

Cyclones do not stand alone in most applications; rather, they require additional equipment to function properly. Depending on your specific application, this equipment can include an airlock, exhaust fan, explosion protection, instrumentation, insulation, vibrator, and even ductwork. Moreover, a cyclone can be purchased either as a complete system with all the necessary equipment or by itself to be integrated into an existing system. In either case, the system is then assembled by the end user or a third party. Often, the total cost of the accessory equipment exceeds that of the cyclone itself. Below is a brief description of these potential accessories and how they impact the cyclone’s performance.

When selecting the cyclone for a dust collection process, there are different factors affecting sizing and cost of the cyclone.  The cyclone should be sized to compliment the airflow of the system and the required dust removal efficiency.  Process conditions will dictate suitable materials of construction as well as any special design requirements.

Part 4: Application Requirements

Cyclones also need to be constructed so that they meet the specifications and requirements of the applications they are going in.  Some applications, like woodworking or where the material being collected is waste, don’t need any special constructions.  Applications such as food and pharmaceuticals can be very specific.  Every application, customer, process, and facility has their own set of requirements.  These could include a special quick clean access or a higher weld spec to prevent accumulation in the vessel.

When selecting the cyclone for a dust collection process, there are different factors affecting sizing and cost of the cyclone.  The cyclone should be sized to compliment the airflow of the system and the required dust removal efficiency.  Process conditions will dictate suitable materials of construction as well as any special design requirements.

When selecting the best cyclone for your process, there are many different factors that affect the sizing and cost of the cyclone.  The cyclone must be sized so that it handles the airflow of the system and components.  The proper design for the required removal efficiency must be used.  The process will also dictate the materials of construction and special requirements.  The location where the cyclone will be installed will influence the cyclone orientation.  Cyclones aren’t a stand-alone piece of equipment; support equipment is required for proper operation.  Therefore, the scope of supply will affect the cyclone costs and design.  The following is a brief description of the different elements that affect cyclone sizing and pricing.

When selecting the best cyclone for your process, there are many different factors that affect the sizing and cost of the cyclone.  The cyclone must be sized so that it handles the airflow of the system and components.  The proper design for the required removal efficiency must be used.  The process will also dictate the materials of construction and special requirements.  The location where the cyclone will be installed will influence the cyclone orientation.  Cyclones aren’t a stand-alone piece of equipment; support equipment is required for proper operation.  Therefore, the scope of supply will affect the cyclone costs and design.  The following is a brief description of the different elements that affect cyclone sizing and pricing.

A cyclone pre-filter offers multiple benefits to your dust collection system. One of these benefits and easiest to observe is extending filter life.